Duct-O Wire

Technical Information

Technical Information

Our technical information pages are available for download in PDF format. These pages require Adobe Acrobat for viewing, which can be downloaded here.

Festoon Systems  
14 Gauge Installation
12 Gauge Installation
Aluma-Track Installation
Wire-Supported Installation
Quick-Plug ™ Components Installation
Conductor Bar Systems
Figure 8 Installation
8-Bar Installation
V-Bar Installation
Side Contact Installation
Enclosed Installation
Heated Installation
500 AMP Installation
1000 & 1500 AMP Installation
Green Cover Addendum Installation
Joint Keeper Addendum Installation
Collector Replacement Parts Addendum Installation
Pendant Stations
L & PPS Series Switches Installation
K & RPB Series Switches Installation
J, RPS, & PSW Series Switches Installation
BW Series Pendants  
Pendant Cable Sizing Chart Installation
Collision Avoidance Systems  
CAS-1RA-O Instructions & Wiring Installation
CAS-2L100 Instructions & Wiring Installation
Radio Remote Control Systems  
RC-IM-310 Installation
RC-IM-P Series Installation
RC-IM-R Series Installation
RC-IM-D2 Series Installation
Variable Frequency Drives  

Catalog

Product Catalog

Our current catalog pages are available for download in PDF format. These pages require Adobe Acrobat for viewing, which can be downloaded here.

Festoon Systems Complete Catalog
14 Gauge Catalog
12 Gauge Catalog
Aluma-Track Catalog
Wire-Supported Catalog
Quick-Plug ™ Control Trolley Catalog
Quick-Plug ™ Components Catalog
Conductor Bar Systems
Figure 8 Catalog
500 AMP Catalog
1000 & 1500 AMP Catalog
Pendant Stations Complete Catalog
J Series Pendants Catalog
L Series Pendants Catalog
RPB Series Pendants Catalog
RPS and PSW Series Pendants Catalog
Square D® Series Pendants Catalog
In-Line Quick Disconnect Catalog
CT Series QUICK PLUG Components Catalog
Collision Avoidance Systems Complete Catalog
CAS-1RA-O
CAS-2L100 Laser
Radio Remote Control Systems Complete Catalog
RC-IM-P Series Catalog
RC-IM-R Series Catalog
RC-IM-D2 Series Catalog
RC-IM-310 Series Catalog
Variable Frequency Drives Complete Catalog

Crane Boss

Crane Boss® Titan Series

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The Crane Boss TITAN Digital Radio Remote Control System comes with the following control functions:

  • Main Contactor/Warning Signal
  • Bridge 3-5 speed reversing
  • Trolley 3-5 speed reversing
  • Hoist 3-5 speed reversing
  • Hoist Select 1/BOTH/2 (maintained Pushbuttons with LEDs)
  • Aux 3: Pushbutton (momentary)
  • Aux 4: Pushbutton (momentary)
  • Aux 5: Pushbutton (momentary)

Included are one portable Transmitter complete with (4) AA Batteries and Shoulder Harness; one set of Receiving equipment complete with Antenna and 15 ft. cabling; Operation & Maintenance Manual and standard Two-year Warranty.

New & Improved Features:

  • Large Switches designed for use with gloves
  • Strong Tactile Feedback for Speed Points
  • ONLY 3-5 step Handheld on the market today
  • Light, weighing in at less than 2 lbs.
  • Ships in just one week!

General Specifications:

  • Operating Range: 300 feet
  • Operating Temperature: -20 to 150 F
  • Frequency Band: 902-918 MHz, 422-472 MHz

Transmitter Specs:

  • Housing: High-impact ABS Plastic
  • (4) AA Batteries
  • Internal Antenna
  • LEDs for Hoist Select Pushbuttons
  • Green LED for “Power ON”
  • Red LED for LOW Battery & Diagnostics
  • Dimensions (in inches): 4.1W x 12.0H x 2.5D
  • Carry Method: Shoulder Harness

RC-IM-D2

RC-IM-D2 Series

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The RC-IM-D2 Series Radio Control is capable of carrying out the most complex of tasks with its 12 2-step pushbuttons. For instance, the RC-IM-D2 has the capability to remotely operate cranes outfitted with two trolleys and two hoists by means of its five-motion, two-speed versatility. With a wireless range of over 300 feet and the ability to carry out flawless operations in the harshest of industrial conditions (-22° – 167° F), the RC-IM-D2 is ideal for the most extreme of circumstances.

The RC-IM-D2 series Remote Controls, with their advanced technological design, easily satisfy the requirements of diverse industries. All functions are readily customized to suit YOUR equipment.

The RC-IM-D2 series Remote Controls advanced technology offer the user small, lightweight yet exceptionally robust Transmitters designed to reduce user fatigue, damage, wear and tear. The Receivers also adopt this technology to minimize “on-board” space requirements.

The RC-IM-D2 series Remote Controls ensure smooth operation under severe environmental conditions, especially where there is likely to be serious frequency interference and large variations in temperature.

General Specifications

  • Enclosure: IP65
  • Structure: Glass fiber
  • Crystal Frequency Control
  • Both power source and output relays with fuses
  • Synchronous transmission encoding and decoding
  • Changing frequency manual/auto
  • Auto signal searching
  • No. of functions & parameters setting > 57
  • No. of self-diagnosis > 28
  • No. of alarm > 28
  • Frequency: 415 ~ 483MHz
  • Operating temperature: -22° to +167° F
  • Relays: 10A/250V
  • ID Code: 32 bit
  • Hamming distance ? 4
  • Response time = 65ms
  • Static > 15KV
  • Surge > 4KV
  • Field strength > 10V/m
  • Range: 300+ Feet

Transmitter and Receiver Specifications

Transmitter
10.79″ L x 3.03 ” W x 1.65 ” H
about 1.21 lbs. (without batteries)
6 AA size alkaline/rechargeable batteries

Other Specifications:

  • 3-stage power indicator
  • Buzzer/Alarm
  • Removable key (waterproof)
  • Changeable pushbutton symbols
  • Shock resistant design
  • Password power-on: 4 digits
  • Output power ? 10mW
  • Normal power consumption: about 40mA
  • Harmonic ? 65dB
  • Modulation ? 2.5KHz

Reciever

9.96
” L x 10.51 ” W x 5.91 ” H
about 6.62 lbs. (without cables)
AC: 24V, 48/110/220, 110/220/380V
DC: 14~40V

Other Specifications:

  • Alarm and signal light output
  • Power source detector
  • Anti-power interrupt circuit
  • Shock resistant
  • Enhanced watch-dog circuit
  • 3 superheterodyne
  • Frequency deviation tracing circuit
  • Sensitivity ? -110dBm
  • Adjacent channel restrain > 80dB
Download Manual

RC-IM-P

RC-IM-P Series

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RC-IM-P41, RC-IM-P61, RC-IM-P81
Our very affordable pocket-sized industrial transmitters are special in that they’re the some of the smallest available in the market. As a result of their compactness, the user may more easily negotiate load placement with less fatigue, while not compromising quality and versatility. The RC-IM-P Series Radio Control systems present the user with four, six, or eight pushbuttons, respectively, to choose from. All transmitters are 1-step and are perfect for light-duty, mobile, and industrial equipment.

Features

  • Industrial grade, durable and robust
  • New lightweight (approximately 1/3 lb.) user friendly pocket size
  • Advanced RF circuitry design with over 4.1 billion ID codes
  • Exceptionally low power consumption. Up to 3 months with 2 AA batteries
  • Working temperature range from -49° to +176°F
  • Long distance operation, up to 300+ feet
  • Designed for high-vibration, heavy-duty mobile and industrial equipment
  • Remote ID setting allows for instant maintenance at work site

General Specifications

  • Enclosure: IP 65, fiberglass/ABS
  • Operating temperature -49° to +176°F
  • Relay: 10A/250VAC, 15A/32VDC
  • ID code: 32 bit
  • Remote ID code setting
  • Operating Range up to 300+ feet
  • FCC Part 15 Unlicensed Operation

Transmitter and Receiver Specifications

Transmitter
4.72″ L x 2.17″ W x 1″ H
1/3 lbs. (with batteries)
2 AA size alkaline batteries

Other Specifications:

  • Low power indicator (LED flashes red)
  • Push button jammed detection
  • Built in shock resistance
  • Output power ? 4mW
  • Normal Power Comsumption ? 10mA
  • Frequency modulation

Reciever
6.34″ L x 2.91″ W x 2.05″ H
2.43 lbs.
AC: 110V, DC: 12-24V

Other Specifications:

  • Sensitivity near -105 dBm
  • Shock resistant mounting feet
Download Manual

RC-IM-1R1

RC-IM-R Series

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RC-IM-1R1, RC-IM-1R2, RC-IM-3R2
This Series of Radio Controls are ideal for smaller, simpler operations such as light-duty cranes and monorails. The RC-IM-1R2 and RC-IM-3R2 Series Radio Control offers the user 2-step pushbuttons, while the RC-IM1 Series Radio Control has 1-step pushbuttons. Both wireless control systems operate on exceptionally low power consumption ?up to three months on two AA batteries ?and feature a user-friendly design. Operating range for the remote system is 300+ feet.

General Specifications

  • Durable, robust IP 65 industrial casing
  • New lightweight (250g) user friendly design
  • Advanced RF circuitry design with over 4 billion ID codes
  • Exceptionally low Power Consumption – up to 3 months usage with 2 AA batteries
  • Error free Hamming code technology
  • Working temperature range from -45° to +80°C
  • Long distance operation up to 100m
  • Purposely designed for the control of high-vibration, heavy-duty mobile and industrial equipment
  • Remote ID Setting Technology allowing for instant maintenance at site
  • Multi-optional receiver input power. 48/110, 48/200, 110/220, 220/380 VAC & 12-24V DC

© 220: 4 pushbuttons with 2-step (Up, Down, East, West) + EMS + Start Key
© 260: 6 pushbuttons with 1-step (Up, Down, East, West, North, South) + EMS + Start Key

Download Manual

RC-IM-310

RC-IM-310

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The 310 Series Radio / Remote Control is a versatile System, ideal for complex industrial applications. The compact, 8-pushbutton Transmitter fits easily in the user’s hand. The 310 Series is a 3-motion, 2-speed radio, suitable for most industrial applications. With a range of 300 feet, the 310 can accommodate larger applications without compromising safety. Installation of the 310 Series is very simple, and both AC and DC voltage configurations are available. As with all INMOTION Controls products, the 310 Series comes with a standard one-year Warranty against all manufacturer’s defects.

General Specifications

  • Enclosure: IP65 (indoor/outdoor)
  • Structure: Fiberglass
  • Crystal-Based
  • Both power source and output relays with fuses
  • Synchronous transmission encoding and decoding
  • Frequency: 310.0325 ~ 321.535 MHz
  • Operating temperature: -30° – +75° C
  • Relays: 10A/250V
  • ID Code: 32 bit
  • Response time = 65ms
  • Range: 300 feet

Transmitter and Receiver Specifications

Transmitter
6.4″ L x 1.9″ W x 1.8″ H
0.6 lbs.
2 AA size alkaline batteries

Other Specifications:

  • 3-stage power indicator
  • Buzzer/Alarm
  • Removable key (waterproof)
  • Changeable push button symbols
  • Shock resistant design
  • Password power-on: 4 digits
  • Normal power consumption: about 40mA

Reciever
6.6″ L x 6.1″ W x 3.5″ H
3.1 lbs.
Input: 110 VAC

Other Specifications:

  • Alarm and signal light output
  • Power source detector
  • Anti-power interrupt circuit
  • Shock resistant
  • Enhanced watch-dog circuit
  • 3 superheterodyne
  • Frequency deviation tracing circuit
Download Manual

Radio Remote Control

Radio Remote Control

Duct-O-Wire Remote Controls with their advanced technological design easily satisfy the requirements of diverse industries. All functions are readily customized to suit YOUR equipment needs.

Duct-O-Wire Remote Controls advanced technology offer the user small, lightweight yet exceptionally robust Transmitters designed to reduce user fatigue, damage, wear and tear. The Receivers also adopt this technology to minimize”on-board” space requirements.

Duct-O-Wire Remote Controls ensure smooth operation under severe environmental conditions, especially where there is likely to be serious frequency interference and large variations in temperature.

On all Duct-O-Wire controls products, switches may be changed for momentary or maintained operations. Additionally, all radio control models may be programmable for different functions. Custom industrial remote control configurations are available. Call us on our toll-free number (800-735-1922) with your needs. No job is too large or small.

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Collision Avoidance

Collision Avoidance Systems

Laser Optic Sensor

  • Laser Optics Sensor Kit for 2 Stage – Slow Down / Stop Control
  • Includes Pre-Wired Unit with Transformer, Relays, Cable and Reflector
  • Class 2 Laser for Easy Alignment
  • Two Programmable Trigger Events with N.O. & N.C. Circuit Control
  • DIN Mounted Components for Easy Installation
  • Maximum Distance Ranges of 100 Feet
  • Model CAS-2L100

LED Optic Sensor

  • Single Event-Stop Only
  • Optic Sensor Kit for Fixed Distance On / Off Switching
  • Includes Mounting Bracket, Reflectors, and Hardware
  • Sensor Relays Can Open or Close a Circuit
  • For Use With 24 to 240 VAC or 12 to 240 VDC
  • Outputs for N.O. or N.C. Circuit Control
  • Designed for End Collision Avoidance or Crane-To-Crane Applications
Download Catalog
Download Installation Instructions

Conductor Bar Systems

Conductor Bar Systems

Conductor Systems

  • Bottom contact Figure 8 conductors from 90 to 350 amp.
  • Side contact Figure 8 conductors from 90 to 350 amp.
  • Heavy duty conductors in 500, 1000, and 1500 amp ratings with stainless steel running surface for longer wear and higher speed operation.

Special Applications and Services for Conductors

  • Cover with ultra violet additive for outdoor sun locations.
  • High temperature cover (280F) for all Figure 8 and HD-500 conductors.
  • Stainless steel conductors in Figure 8 for corrosive atmospheres.
  • Epoxy coated, stainless steel, and insulated hangers for wet and corrosive atmospheres.
  • Factory built expansion sections and anchors for expansion control.
  • Factory bent curved conductor sections for Figure 8 systems.
  • A variety of Figure 8 covers for matching competitive systems.
  • Heated conductor systems for ice prevention on outdoor systems or freezer storage.
  • Totally enclosed covers with flap for air-born contaminants, indoor & outdoor versions.
  • Bare conductors available for extreme heat applications.
  • Special long-wear collector brushes for Figure 8 systems.
  • Cleaning brushes for Figure 8 and HD conductors.
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Download Installation Instructions